Overview of Spiral Classifiers
Spiral classifiers are mineral processing and classification devices that use the rotation of spiral blades to classify and dewater materials. These machines are typically used in grinding circuits to separate fine materials that have reached the desired particle size and to return coarse materials to the grinding mill for further grinding.
Working Principle:
The working principle of a spiral classifier is based on the stratification of materials under the action of the spiral blade rotation. When materials are fed into the classifier, the rotating spiral blades push the materials upwards. During this process, fine materials, due to their smaller particle size and higher hydrodynamic resistance, will rise with the spiral blades and overflow from the top of the classifier, while heavier coarse materials, due to their larger particle size and lower hydrodynamic resistance, will sink below the spiral blades and are discharged through an opening at the bottom, returning to the grinding mill.
Application Fields:
Spiral classifiers are widely used in the mining industry, mineral processing plants, construction materials, chemical industry, etc., for material classification and dewatering in grinding circuits, as well as regrinding of coarse materials.
Advantages:
- Effective Classification: Precisely separates fine materials that have reached the desired particle size.
- High Processing Capacity: Particularly suitable for large-scale classification operations.
- Easy Operation: Simple to control and maintain.
- Low Energy Consumption: Compared to other classification equipment, it consumes less energy.
Types:
Single Spiral Classifier: Equipped with one spiral blade, suitable for small-scale classification operations.
Double Spiral Classifier: Equipped with two spiral blades, suitable for large-scale classification operations, providing greater processing capacity and finer classification effects.
High Weir Spiral Classifier: Features a higher weir plate for more effective control of material classification and overflow.
Precautions:
Choose the appropriate type of spiral classifier based on the properties of the materials and classification requirements.
Regularly inspect the wear of the spiral blades and replace them in a timely manner.
Keep the equipment clean to prevent blockages of materials.
Ensure the stable operation of the classifier to achieve the best classification effect.
As an efficient classification device, spiral classifiers play an important role in the field of mineral processing, helping to improve the efficiency and effectiveness of the entire mineral processing operation.
Technical Data Sheet of FLC Spiral Classifier
Type |
Model |
Specifi- cations |
(mm) Spiral- dia |
(r/min) Spiral Speed |
Water |
Dip (° ) |
(t/d) Worker |
Driving Motor |
Lift Motor |
Weight (kg) |
Length (mm) |
Width (mm) |
Overfiow Traffic |
Send Return Quantity |
Model |
(kW) Power |
Model |
(kW) Power |
Merged Isingle Screw |
FLC-10 |
φ1000 |
1000 |
5 |
8400 |
1112 |
4°~18°30' |
75 |
473~1026 |
Y132M2-6 |
5.5 |
|
|
6000 |
FLC-12 |
φ1200 |
1200 |
5,6,7 |
8400 |
1372 |
4°~18° 30' |
120 |
1170~1630 |
Y160M-6 |
7.5 |
Y100L1-4 |
2.2 |
11020 |
FLC-15 |
φ1500 |
1500 |
2.5,4,6 |
10500 |
1664 |
4°~18°30' |
185 |
1140~2740 |
Y160M-6 |
7.5 |
Y100L1-4 |
2.2 |
15340 |
FLC-20 |
φ2000 |
2000 |
3.6,5.5 |
12900 |
2200 |
4°~18°30' |
320 |
3890~5940 |
Y160L-6/4 |
11/15 |
Y100L-4 |
3 |
29060 |
FLC-24 |
φ2400 |
2400 |
3.6 |
11130 |
2600 |
4°~18° 30' |
455 |
6800 |
Y180M-4 |
18.5 |
Y112M-4 |
4 |
37267 |
FLC-30 |
φ3000 |
3000 |
3.2 |
14300 |
3200 |
4°~18°30' |
705 |
11650 |
Y225M-6 |
30 |
Y112M-4 |
4 |
43500 |
Merged Double Screw |
2FLC-12 |
φ1200 |
1200 |
6 |
8400 |
2600 |
4°~18°30' |
240 |
1770~2800 |
Y160M-6 |
7.5×2 |
Y90L-4 |
1.5×2 |
19610 |
2FLC-15 |
φ1500 |
1500 |
2.5,4,6 |
10500 |
3200 |
4°~18° 30' |
370 |
2280~5480 |
Y160M-6 |
7.5×2 |
Y100L1-4 |
2.2×2 |
27450 |
2FLC-20 |
φ2000 |
2000 |
3.6.5.5 |
12900 |
4280 |
4°~18° 30' |
640 |
7780~11880 |
Y160L-614 |
11×2 15×2 |
Y100L-4 |
3×2 |
50000 |
2FLC-24 |
φ2400 |
2400 |
3.6 |
11130 |
5100 |
14°~18° 30' |
910 |
13700 |
Y180M-4 |
18.5×2 |
Y112M-4 |
4×2 |
65283 |
2FLC-30 |
φ3000 |
3000 |
3.2 |
14300 |
6300 |
4°~18° 30' |
1410 |
23300 |
Y225M-6 |
30×2 |
Y112M-4 |
4×2 |
84870 |
1.In order to match the drum feeder of the ball mill, a sand scarper is installd, which makes the ore pulp flow from the side to the drum feeder of the ball mill.
2.Some models of classifier adopt roling bearing instead of the original sliding bearing , which reduce the frictional resistance and avoid the frequent replacement and maintenance of bearing. In addition, the ZQ or ZL reducer is used for reducing the time of installation and maintenance.
3.The lubrication parts have been improved and the largesize products equipped with grease pumps to make the lubrication reliable.
Remark
1.While placing order,please specify the type,quantity,especially the spiral direction of classifier.
2.In order to be good matching with relevant ball mills,the lengthened type of classifier(lengthening the sand return zone, lengthening the settling zone)can be designed and made according to customer demands,and the length should be indicated.
3.This classifier has several revolutions if there is no special requirement,the normal rotate speed classifier will be provided.
Production Details
Company Profile
Yantai Jinhao Mining Machinery Co., Ltd. is located in Zhaoyuan City, the beautiful Gold Capital in China.
The company's principal activities are to manufacture machines for nonferrous metals and non-metallic ore-dressing and smelting process. The company covers an area of 45, 000 square meters with 18, 000 square meters of modern manufacturing workshop and more than 30 large-scale processing equipments. The company has excellent professional and technical staff, strong technical force, complete processing equipment and perfect detection means. Not only provide customers high-quality production equipment, but also provide customers full range services of ore dressing, smelting, production line design, installation debugging, technical guidance, personnel training with a complete and comprehensive program.
"People-oriented and developing industry through science and technology" is the company's business philosophy. In recent years, the company has developed and improved the ore-dressing equipment combining the different needs of users and the improvement has been approved by customers. The products are welcomed by the customers for their reliable quality, superior performance and good services. The company is awarded the titles of "Enterprise of Abiding by Strictly Contract and Being Trust Worthy" by Yantai Administration for industry and Commerce and "Consumer Satisfaction Unit". With spirit of "Striving for Survival with Top Quality and Promoting Development with Good Reputation", the company takes the lead in passing the ISO9001-2015 international quality management system in the same industry.
It guarantees the quality and the non-conforming products are not permitted to be sold. The company occupies the market both at home and abroad rapidly because of the high quality and reliable performance of the products. The products have been exported to Vietnam, Korea, Indonesia and other countries in Africa, Asia, South America. Jinhao Mining machine have built branch office in Zimbabwe and Tanzania. The company carries out regular management and product diversification, and it is unique in the industry.
FAQ
Q1: How to get the free solution and quotation?
A1: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hours.
Q2: Are you manufacture or trading company?
A2: We are factory, established in 1997.
Q3: What is the quality of your products?
A3: Our products passed CE ISO BV certification, exported to lots countries all over the word, such as Middle East, Malaysia, Indonesia, Philippines, Russia, South Africa, etc. You can rest assured with the quality absolutely.
Q4: How long is your delivery time?
A4:7-10 days for the stock, 15-30 days for the mass production.
Q5: What is your payment method?
A5: 30% deposit in T/T advance, 70% balance before shipment.
Q6: How long is the warranty? Does your company supply the spare parts?
A6: Our warranty period is one year generally. Spare parts for old customer at lowest cost.
Q7: Can you help us to install the plant ?
A7: Yes, we can help you set up a complete production line and give you related professional advice and good after sale service. We had already build many mining projects in China & Overse.