Overview of Disc Feeders
Disc feeders are machines used for the uniform and continuous feeding of materials, widely applied in industrial production, especially in the mining and quarrying industries. They control the flow rate of materials through the rotation of a disc, ensuring a stable quantity of materials enters the next process or equipment.
Working Principle:
The core component of a disc feeder is a horizontally mounted or slightly inclined rotating disc, which typically has several hoppers or troughs. As the disc rotates, materials from the feed bin are loaded into the hoppers, and as the disc turns, the materials are transported to a specific location and, due to gravity, fall into the equipment or conveyor belt below, achieving feeding.
Types:
Heavy-Duty Disc Feeders: For feeding large pieces of materials, such as ores and rocks.
Light-Duty Disc Feeders: For feeding small pieces or powders.
Belted Disc Feeders: The disc surface is equipped with a belt to prevent materials from slipping on the disc.
Vibrating Disc Feeders: The disc is fitted with a vibrating device to improve the flow characteristics of the materials.
Application Fields:
Disc feeders have significant applications in the following fields:
- Mining: For evenly feeding ores into crushers or grinding mills.
- Quarries: For controlling the feeding of rocks.
- Construction Industry: For evenly feeding aggregates into mixing stations.
- Chemical Industry: For controlling the feeding of chemical raw materials.
Advantages:
- Uniform Feeding: Ensures materials are fed into the next process at a stable rate.
- Easy Adjustment: Feed rate can be easily adjusted by changing the disc speed or hopper size.
- Simple Structure: Simple design, easy to maintain and operate.
- Durability: Typically made of wear-resistant materials, suitable for various working conditions.
- High Automation: Can be coordinated with automatic control systems for automated feeding.
Precautions:
- Choose the appropriate type of disc feeder based on the properties of the materials and feeding requirements.
- Regularly inspect the wear of the disc and perform maintenance and replacement in a timely manner.
- Keep the disc feeder clean to prevent blockages of materials.
- Ensure the compatibility and coordination of the disc feeder with the entire production line.
As an efficient feeding device, disc feeders play a key role in ensuring the stability of the production process and improving production efficiency.
Technical Data Sheet of ZC Series Disc Feeder
Model |
(mm) D Of Disk |
(r/min) Rotating Speed Of The Disk |
(mm) Max Feed Particle Size |
(t/h) Feed Capacity |
Motor Model |
(kW} Motor Power |
(kg) Weight |
ZC300 |
300 |
10 |
20 |
≤3.6 |
Y90S-6 |
0.75 |
115 |
ZC800 |
800 |
9 |
20 |
≤8.0 |
Y90L-6 |
1.1 |
195 |
ZC1000 |
1000 |
9 |
20 |
≤12 |
Y100L-6 |
1.5 |
263 |
ZC1200 |
1200 |
7 |
20 |
≤18 |
Y100L-6 |
1.5 |
500 |
ZC1500 |
1500 |
7 |
20 |
≤22 |
Y132S-6 |
3 |
755 |
ZC2000 |
2000 |
6 |
20 |
≤80 |
Y132S-4 |
5.5 |
1450 |
ZC series disc feeder is an easy installation machine that is suitable for feeding mineral powder with sizes below 20mm.There are two types of this machine,named,open type and closed type.With these typeslopen and closedlof machines,feeding quantity can be controlled properly by adjusting the position of scraper.The open type is suitable for dry and soft materials feeding, while the colsed type is suitable for sticky ores with much mud and moisture feeding.
Remark
If you don't have the special requirements,we will supply the open-type product.
Company Profile
Yantai Jinhao Mining Machinery Co., Ltd. is located in Zhaoyuan City, the beautiful Gold Capital in China.
The company's principal activities are to manufacture machines for nonferrous metals and non-metallic ore-dressing and smelting process. The company covers an area of 45, 000 square meters with 18, 000 square meters of modern manufacturing workshop and more than 30 large-scale processing equipments. The company has excellent professional and technical staff, strong technical force, complete processing equipment and perfect detection means. Not only provide customers high-quality production equipment, but also provide customers full range services of ore dressing, smelting, production line design, installation debugging, technical guidance, personnel training with a complete and comprehensive program.
"People-oriented and developing industry through science and technology" is the company's business philosophy. In recent years, the company has developed and improved the ore-dressing equipment combining the different needs of users and the improvement has been approved by customers. The products are welcomed by the customers for their reliable quality, superior performance and good services. The company is awarded the titles of "Enterprise of Abiding by Strictly Contract and Being Trust Worthy" by Yantai Administration for industry and Commerce and "Consumer Satisfaction Unit". With spirit of "Striving for Survival with Top Quality and Promoting Development with Good Reputation", the company takes the lead in passing the ISO9001-2015 international quality management system in the same industry.
It guarantees the quality and the non-conforming products are not permitted to be sold. The company occupies the market both at home and abroad rapidly because of the high quality and reliable performance of the products. The products have been exported to Vietnam, Korea, Indonesia and other countries in Africa, Asia, South America. Jinhao Mining machine have built branch office in Zimbabwe and Tanzania. The company carries out regular management and product diversification, and it is unique in the industry.
Certifications
FAQ
Q1: How to get the free solution and quotation?
A1: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hours.
Q2: Are you manufacture or trading company?
A2: We are factory, established in 1997.
Q3: What is the quality of your products?
A3: Our products passed CE ISO BV certification, exported to lots countries all over the word, such as Middle East, Malaysia, Indonesia, Philippines, Russia, South Africa, etc. You can rest assured with the quality absolutely.
Q4: How long is your delivery time?
A4:7-10 days for the stock, 15-30 days for the mass production.
Q5: What is your payment method?
A5: 30% deposit in T/T advance, 70% balance before shipment.
Q6: How long is the warranty? Does your company supply the spare parts?
A6: Our warranty period is one year generally. Spare parts for old customer at lowest cost.
Q7: Can you help us to install the plant ?
A7: Yes, we can help you set up a complete production line and give you related professional advice and good after sale service. We had already build many mining projects in China & Overseas.